BS4 vs BS6: Key Differences, Benefits and Impact on Bikes

BS4 Vs. BS6: Key Difference Between BSIV and BSVI Engine

India's vehicle emission standards have become progressively stricter to control pollution from road transport. Bharat Stage IV (BS4) was followed by Bharat Stage VI (BS6), which introduced tighter limits on several vehicle pollutants and required manufacturers to adopt improved emission-control technologies. For two-wheeler owners, the shift from BS4 to BS6 brought changes in engine technology, fuel systems, diagnostics, vehicle prices and maintenance requirements. BS6-compliant two-wheelers became mandatory for new vehicles from 1 April 2020. This page explains the key differences between BS4 & BS6, how BS6 changed two-wheeler engines, its impact on mileage and price, their bike insurance premium and whether BS4 bikes can still be used.

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What Are BS4 and BS6 Emission Norms?

Bharat Stage (BS) emission norms are standards prescribed to control pollutants emitted by motor vehicles in India. They specify permissible emission limits for pollutants such as carbon monoxide (CO), hydrocarbons (HC), nitrogen oxides (NOx) and particulate matter (PM).

BS4 was an earlier emission standard. BS6 introduced substantially stricter emission requirements and required vehicle manufacturers to use improved technologies to control emissions. BS6 emission norms are stricter than the BS4 criteria and help to reduce NOx emissions by 70% in diesel two-wheelers and by 25% for petrol engines. Thus, a BS6 engine emits five times lower sulphur traces than a BS4 engine.

The transition from BS4 to BS6 was significant for the two-wheeler industry because manufacturers had to redesign or recalibrate engines and adopt technologies such as electronic fuel injection and onboard diagnostics.

BS4 vs BS6: Key Differences

The main difference between BS4 and BS6 is that BS6 sets stricter emission requirements and requires more advanced emission-control technology.

Criteria BS6 BS4
Sulphur Content Releases significantly cleaner and lesser sulphur than BS4 engine. Higher sulphur components lead to increased emissions and air pollutants.
NOx Emission Lesser or equal to 60 mg/km 80mg/km
Sulphur Concentration Reduced to 10ppm 50ppm
Lubricating Characteristics Contains Mimic Sulphur’s lubricating characteristics for better performance. Only real Sulphur is used, which emits more pollutants.
Onboard Diagnostic (OD) Available in BS6 Not available in BS4
Real Driving Emission Driving Emission Standards are strictly enforced in BS6 to track pollutant emissions in real-time situations. The real-time situation cannot be traced in BS4 engines.
  1. Emission Limits

    BS6 has stricter limits for pollutants than BS4. The objective is to reduce emissions of NOx, hydrocarbons, carbon monoxide and particulate matter from vehicles. For two-wheelers, this meant manufacturers had to improve combustion and exhaust-treatment systems to meet the newer limits.

  2. Fuel Quality

    BS6 was introduced alongside BS6-grade fuel, which has a significantly lower sulphur content than BS4 fuel. Lower sulphur fuel supports modern emission-control systems and cleaner combustion.

  3. Fuel Injection

    Many BS4 two-wheelers, particularly older and smaller models, used carburettors. BS6-compliant models generally adopted electronic fuel injection to achieve more precise control over the air-fuel mixture. Fuel injection can improve combustion control, throttle response and fuel efficiency, although actual mileage depends on the specific bike and riding conditions.

  4. On-Board Diagnostics (OBD)

    BS6 introduced stricter onboard diagnostic requirements. OBD systems monitor various vehicle parameters and can help identify faults affecting emissions and engine operation. Later regulatory updates further strengthened onboard monitoring requirements for vehicles.

  5. Emission-Control Technology

    BS6-compliant two-wheelers use improved emission-control components and engine calibration to meet stricter limits. Depending on the vehicle, this can include improved catalytic converters, fuel-injection systems and other emission-control technologies.

BS4 vs BS6: Engine Pollution Emission Level Comparison

The B6 engine emits fewer pollutants than the BS4 engine. The table below depicts the emission levels of both BS6 and BS4 engines.

Type of Fuel Engine Pollutant Gases BS6 Emission Level BS4 Emission Level
Petrol Engine Vehicle Particulate Matter (PM) 4.5mg/km NA
Petrol Engine Vehicle Nitrogen Oxide (NOx) 60mg 80mg
Diesel Engine Vehicle Particulate Matter (PM) 4.5mg/km 25mg
Diesel Engine Vehicle Nitrogen Oxide (NOx) 80mg 250mg
Diesel Engine Vehicle Hydrocarbons + Nitrogen Oxide (HC + NOx) 170mg/km 300mg

BS6 allows lower emissions than BS4 and requires manufacturers to use technology capable of meeting those tighter limits.

How Does a BS6 Engine Work?

Given the high pollution levels in India, the BS4 norms, despite being stringent, were insufficient. The BS6 norms introduced by MoRTH are expected to reduce NOx and PM levels, as well as sulphur traces.

The BS6 norms also claim to reduce NOx levels by 25% in petrol engines and by 68% in diesel engines. It is also anticipated that PM emissions from diesel vehicles will fall by 80%.

In the BS6 engine, the converter assists the Selective Catalytic Reduction (SCR) mechanism in reducing nitrogen oxides to Diatomic Nitrogen or H2O. In this, the SCR system uses a fuel-fume fluid to minimise NOx levels.

If exhaust fumes come into contact with AdBlue, the urea is converted into CO2 or ammonia. NOx is also converted to nitrogen and water vapour, which helps minimise emissions.

Why Do We Need a BS6 Bike Engine?

With advancements in engine technology, BS6 has made significant improvements across every aspect. Under this norm, two-wheeler manufacturers must install gasoline injection systems to reduce toxic exhaust emissions.

As BS6 bike engines are more powerful and more fuel-efficient, they have reduced carbon emissions. Ultimately, this emission norm has improved the overall performance of a two-wheeler.

How Did BS6 Change Two-Wheeler Engines?

The transition to BS6 required manufacturers to make several changes to petrol two-wheelers.

  1. Electronic Fuel Injection

    Fuel injection replaced carburettors in many models because it can deliver a more precisely controlled air-fuel mixture. This helps the engine achieve cleaner and more consistent combustion.

  2. Improved Catalytic Conversion

    Catalytic converters help reduce harmful pollutants in exhaust gases before they leave the vehicle. BS6-compliant vehicles use improved emission-control systems to meet the tighter standards.

  3. Engine Calibration

    Manufacturers had to recalibrate engines and optimise combustion parameters to meet BS6 emission requirements. This could affect throttle response, power delivery and fuel efficiency depending on the model.

  4. Onboard Diagnostics

    BS6-compliant vehicles use onboard diagnostic systems to monitor relevant vehicle systems and identify certain faults.

Impact of BS6 on Two-Wheelers

The transition to BS6 affected both manufacturers and consumers.

  1. Higher Manufacturing Costs

    Manufacturers had to invest in new technologies, testing, calibration and emission-control equipment. This increased the cost of producing many BS6-compliant two-wheelers.

    As a result, several models became more expensive compared with their BS4 predecessors.

  2. Changes in Bike Prices

    The addition of fuel-injection systems, improved catalytic converters, diagnostic systems and other components contributed to higher vehicle prices.

    However, the exact price difference varies by manufacturer, model and engine capacity. Therefore, a fixed percentage increase should not be applied to every BS6 bike.

  3. Changes in Mileage

    BS6 technology does not automatically mean that every bike will deliver higher mileage. However, electronic fuel injection can provide more precise fuel delivery and may contribute to efficient combustion.

    Actual mileage depends on factors such as engine capacity, riding style, traffic, maintenance, tyre pressure and road conditions.

  4. Changes in Performance

    Some early BS6 models were perceived as having slightly different throttle response or power delivery compared with their BS4 versions because manufacturers had to balance performance with stricter emission requirements.

    Modern BS6-compliant motorcycles are designed to provide a balance between performance, drivability and emission control.

  5. More Advanced Maintenance

    BS6 motorcycles contain more electronic and emission-control components than many older BS4 models. This can make diagnosis and repair more technology-dependent.

    Regular servicing, using the recommended engine oil and maintaining the fuel and emission-control systems are important for keeping a BS6 bike running properly.

What is BS6 Phase 2?

BS6 Phase 2 introduced additional emission and monitoring requirements for vehicles in India as of April 2023.

For applicable vehicles, the updated requirements strengthened onboard diagnostics and emission monitoring. The transition is part of India's continuing effort to make vehicle emission standards more stringent.

For consumers, this means newer two-wheelers may have more sophisticated electronic monitoring and emission-control systems than the first generation of BS6 vehicles.

Can You Still Ride a BS4 Bike?

Yes. The introduction of BS6 did not make existing, legally registered BS4 bikes automatically illegal. The BS6 transition primarily affected the manufacture, sale and registration of new vehicles after the applicable deadline. An existing BS4 bike can generally continue to be used as long as it is legally registered and complies with applicable vehicle, insurance and pollution-control requirements.

Local restrictions can apply in specific areas or under particular pollution-control measures, so owners should follow the rules applicable to their location.

How to Check Whether Your Bike Is BS4 or BS6?

You can check your bike's emission standard in the vehicle documents and records. Some ways to identify it include:

  • Check the vehicle's Registration Certificate (RC).
  • Check the manufacturer's documentation or specifications.
  • Look for the emission-standard information provided with the vehicle.
  • Check the vehicle details through official transport records where applicable.
  • Contact the authorised manufacturer/dealer if the information is unclear.

The manufacturing year alone should not be used to identify the emission standard, as the transition period and individual vehicle records can vary.

Does BS6 Affect Bike Insurance?

BS4 or BS6 compliance does not requires a separate type of bike insurance policy. However, the vehicle's make, model, age, engine capacity, IDV, location and other factors can influence the two-wheeler insurance premium. A newer BS6 bike may have a higher purchase price and IDV than an older BS4 bike, which can affect the cost of own-damage bike insurance.

Regardless of whether the bike is BS4 or BS6, a valid third-party bike insurance policy is mandatory for riding on Indian public roads.

FAQs - BS4 vs BS6 Bikes

  • Is BS6 better than BS4?

    Yes. BS6 is a stricter emission standard designed to reduce vehicle pollutants and requires more advanced emission-control technology than BS4.
  • What is the main difference between BS4 and BS6?

    The main difference is that BS6 has stricter emission limits and requires vehicles to use improved technologies to control and monitor emissions.
  • Are BS4 bikes still allowed in India?

    Existing, legally registered BS4 bikes can generally continue to be used, subject to applicable registration, pollution-control and local regulations.
  • Do BS6 bikes give better mileage than BS4 bikes?

    Not necessarily in every case. BS6 bikes use more advanced fuel and engine management technology, but actual mileage depends on the specific model, riding conditions, and maintenance.
  • Why are BS6 bikes more expensive?

    BS6 compliance requires technologies such as improved fuel injection and emission-control systems, which can increase manufacturing and development costs.
  • Does BS6 mean the bike has better performance?

    Not necessarily. BS6 primarily concerns emission compliance. Performance depends on the engine, tuning, transmission, weight and other specifications of the individual bike.
  • How can I check whether my bike is BS4 or BS6?

    Check the RC, the manufacturer's documents, the vehicle records, or contact the authorised manufacturer/dealer. The emission standard may also be mentioned in the vehicle's documentation.
  • What is BS6 Phase 2?

    BS6 Phase 2 refers to the next stage of India's BS6 emission requirements, which strengthened emission testing and onboard diagnostic/monitoring requirements for applicable vehicles from April 2023.
  • Does a BS6 bike require different maintenance?

    BS6 bikes may have additional electronic and emission-control components compared with older bikes. Following the manufacturer's service schedule and using recommended consumables helps maintain these systems.
  • Do BS4 or BS6 affect bike insurance?

    The emission standard itself is not an insurance policy type. However, factors such as the bike's age, model, IDV and value can affect the insurance premium.
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*TP price for less than 75 CC two-wheelers. All savings are provided by insurers as per IRDAI-approved insurance plan. Standard T&C apply.

*Rs 538/- per annum is the price for third party motor insurance for two wheelers of not more than 75cc (non-commercial and non-electric)

#Savings are based on the comparison between the highest and the lowest premium for own damage cover (excluding add-on covers) provided by different insurance companies for the same vehicle with the same IDV and same NCB.

*₹ 1.5 is the Comprehensive premium for a 2015 TVS XL Super 70cc, MH02(Mumbai) RTO with an IDV of ₹5,895 and NCB at 50%.

*₹457/- per annum (₹1.3/day) is the price for third-party motor insurance for private electric two-wheelers of not more than 3KW (non-commercial). Premium is payable annually. The list of insurers mentioned is arranged according to alphabetical order of the names of insurers respectively. Policybazaar does not endorse, rate or recommend any particular insurer or insurance product offered by any insurer. The list of plans listed here comprise of insurance products offered by all the insurance partners of Policybazaar. For the complete list of insurers in India, refer to the Insurance Regulatory and Development Authority of India website: www.irdai.gov.in